28 April, 2014

Cockpit lockers upgrade I.

The stock boat has the preparation for the battery in the middle cockpit locker. The starboard locker has separate space for a flexible water tank and the port locker is completely empty without any preparation.
Since we don't have a flexible water tank, I decided to enhance the balance of the weight in the cockpit. That means to relocate the heavy 24kg 90Ah battery to the starboard locker and install the 23L fuel tank into the port locker.
This relocation result in a completely free middle locker which can be used for bulky items like fenders, spare anchor and so on.
The problem is that I have to build shelves for this item.

This is a shelf for the battery in the starboard locker made from the marine 10mm plywood:

battery shelf - 10mm plywood
additional support for the battery shelf
shelf in place
I don't have more photos from laminating, so I can only say that I've sanded the gelcoat a bit and then laminated with epoxy and two layers of glass cloth. Then I've painted it with one coat of white gelcoat. I'm now waiting for gelcoat wax (5% paraffin solution in styrene) that will be added into gelcoat and paint the last non-tacky top-coat layer.

one coat of gelcoat of battery shelf

The port side locker is made the similar way with dimensions for this vertical gas tank

23L gas tank

gas tank shelf in the port locker
Then I'm going to attach the holding straps and finalize the electrical wiring - battery shunt, solar and shore power charger.
In the mean time, I've installed some new wires from the 12V switch panel back to the battery for the solar charging and for the battery monitor.

So stay tuned for more soon, hopefully.

Companionway hatch board storage

The boatyard offers the holder for the companionway hatch board behind the toiled as an extra, but as I can build it by myself I wanted to save some money for other options.

Anyway, I get some old piece of oak cut 3 identical pieces and then used a router to do a slot for the board and rounded corner.


This is the final installation as I glued and fastened in place. The holes for the fasteners were then hidden by an oak plugs.

 

The only problem was to find the similar varnish. The Dalpol uses HERLAC Kontracid D 1173 Q polyurethane varnish with satin finish, but it's hard to find it here and even in a small package, because it's used for mass production finishing. So far I've found that INTERNATIONAL Goldspar Satin gives almost the same finish. I've applied two coats by brush followed by wiping with a clean rag. This give's you almost like spray satin finish.

Alcohol stove installation

My wife loves coffee, so her first question when we planned our boat was: When do you install the stove? Well, it will be used also to cook some delicious meals so it needs to be fast anyway.
Originally we planned to install the propane fancy double cook-top with integrated sink, but then we realized it's too expensive to build it properly according to industry standards and maintain in the terms of propane bottle installation and servicing fees. Yes of course, you can put the bottle in the anchor locker, but it's not allowed there with the anchors and chains and so on. It's simply too risky to have a propane inside the boat.
So we choose the other possibility which is an alcohol stove. At first we wanted a double stove, but the galley desk is too small, so we decided for the Dometic Origo A100 flush mount single stove.

The first step was to create a template for cutting the hole needed for the stove. The manual describes an unnecessarily bigger cutout, but I made it just enough for the proper installation.

cardboard template
The next thing was to cut the hole. I drilled pivot holes in the corners and then cut the hole with the electric jigsaw.

final hole with the slot for the magnetic lock
The next problem was the opening hinges. Because I cannot open the stove to a full 90 degrees due to the upper cabinet I was not able to fasten the hinge to the galley. So I added an aluminum L profile to the hinge with the flush mount rivets so the fastening holes are now from the bottom of the galley


closeup of the modified hinge

Next I had to move the position of that holding plate, but that was easy. So now it's almost finished. Just waiting for a gelcoat/topcoat paint of the cutting.


Tadaa... ready for meals... ehm coffee :-)

Inspection hole

Before I can install the depth & speed instrument, I need to drill the inspection hole under the port seating. This is because I will need to see what is really there and mainly to pull through the power and transducer cables. It's also good to have access to this keel area just in case.

Since the boat is in the yacht club, I need to carry all that tools and this is how it looks:


The drilling was pretty straight forward. I simply draw the circle with the diameter smaller by the half width of the drill bit. Then I drilled one 6mm hole to each other. Then I took the metal saw blade to cut the hole and finished it with a smooth file.

measure twice, drill once

dry test of 170mm inspection hole (140 mm hole)

Here you can see through the hole inside the bilge area. The dark color of the bilge area is the encapsulated lead ballast.

key hole view - water inlet and vent & pump feed

centerboard view

The transducer cable will go this way to the sink cabinet in the toilet room:

beautiful eye :-)

final look

24 March, 2014

Upgrades

We are quite busy now with other stuff, but I'm almost finished collecting the new technical and safety equipment for our boat.

One of the last thing is the fridge. We have not decided yet what to choose. This is a pretty small boat, so every free space is a good space, but a compressor fridge is a must. We will probably buy some portable around 20-25 liters and put into the middle cockpit hatch, but first I need to relocate the battery from this hatch to the starboard hatch.
The next thing is to install the fuel tank & hoses, solar panel, battery charger (solar, shore & outboard), battery monitor, depth and speed sounder and a few small accessories. As soon we will get the boat from the dealer's storage, I'm planning to document here all the major tasks.

Spring is getting fast and we can't wait for the first launch.

30 January, 2014

Tough race

I was just reading the report from the last Phobos Cup 2013 held on Masurian lakes in Poland. It's organized by Dalpol Yacht where everyone in the Phobos class boat can attend. Then I found some really interesting video where Phobos 21 called "Gęgawa" unwillingly (?) attacks the Phobos 24 during this race.


Probably the skipper of that "angry" P21 just lost control over the boat. This must be a tough race :-)

28 January, 2014

Boat name

The boat is on the trailer and stored in a dealer's garage until its officially registered.
Anyway, we decided to name her "SOLE MIO", which means "my sun" in Italian, but also contains the initials of our two children Simon and Lenka.

Since we had a Catalina 25, which was a great boat, there was a little time we wanted to name her Catalina. Then we had to change it to something else to distinguish her in the family talk.
Our previous boat was named by the first owner as "High Anxiety",  but as I don't rename the boats and its quite hard to pronounce it properly here, so we always called her Catalina anyway.

The boat naming ceremony will happen on the first launch so it will have to wait till the spring.




13 January, 2014

Finaly delivered!

Hurray! The boat is here.

Since the initial order it took a little over 3 months to build her, sometimes a little stressful to get everything in order, but this part of our dream has finished.
From the Craft Identification Number (CIN) it seems our hull is number 27.
The only problem was with my trailer. It turned out that the keel rollers are too low and the boat would hit the trailer fenders, so it needed some modification.
One last thing before the boat registration is to decide the boat name. Not final yet, but getting there.
Enjoy some photos of the final state.

mast transport "pillows"




younger daughter with her baby loves this boat :-)


boom with lazy-bag and main sail


genoa sail bag


head wall - spot for paddle and stuff



very nice wood work

Kitchen needs some cooktop, probably Origo A100.


Normally, under this shelve there is a flexible water tank. I think this is a good spot for a gas tank

battery locker

outboard motor bracked in the running possition


setting up my trailer


19 December, 2013

Born of the boat II.

I've just arrived from the visit of the Dalpol boatyard to check the status of our boat. I was pretty surprised by the size of the factory. I was expecting something big, but it seems legit as their production is around 80 boats per year.

I was looking around our boat for more than an hour taking pictures as much as I can. Found some issues with hardware mounting, but they make sure it will be fixed. Anyway the boat should be finished by the end of this month as it seems they were just finishing the interior woodwork.
Great Christmas present, isn't it?

Here are just some of the picked photos from the huge collection I made. I will make the rest of the gallery online later. Click on the picture to walk through the gallery in higher resolution.

factory entry

boat parts shop & office

assembly hall

Phobos 21 hull mold

Phobos 21 hull mold

metal workshop

wood workshop

assembly hall - kind of dusty :-)
(from the left Phobos 21, 25 and 22)

our boat






aft berth & galley
frame of the cabinets

cabin locker with electrical panel

head room

mast support

water tank

seating in the cabin

aft berth window

center board with antifouling paint

Plexiglas acrylic windows

cabinets are getting final shape


water inlet & tank vent

rudder and its mold

assembled masts and booms

woodwork templates for various models

Airex core (green color) in the laminate part